CNC-Controlled Molten Iron Auto Pouring Ladle Unit
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Basic Info.
- Model NO.
- DL
- Control Type
- PLC
- Customized
- Customized
- Condition
- New
- Automatic Grade
- Automatic
- Certification
- CE, RoHS, GS, ISO9001
- Type
- Sand Casting
- Control Mode
- Manual / Semi-Auto / Full Auto (PLC/Robot)
- Drive Type
- Servo Motor + Optional Hydraulic Assist
- Weighing System
- High-Precision Load Cell, IP68 Rated
- Protection Rating
- IP54 (Cabinet), IP67 (Sensors)
- Transport Package
- International Standard or Customized
- Specification
- According to equipment
- Trademark
- Dingli
- Origin
- China
- HS Code
- 8474802000
- Production Capacity
- 500
Packaging & Delivery
- Package Size
- 589.00cm * 235.00cm * 239.00cm
- Package Gross Weight
- 24000.000kg
Product Description
Product Description
Product Description of Automatic Pouring Ladle
The automatic pouring iron water tank is an intelligent and high-precision metal liquid transportation and pouring equipment specially designed for automated casting systems such as high-pressure molding lines, static pressure molding lines, and core assembly molding lines. This equipment adopts servo tilting control + intelligent flow regulation + safety interlock protection technology to achieve fully automatic, without splashing, constant flow rate, and high repeatability accuracy iron water pouring operations from the melting process to the pouring port of the molding line. It significantly improves the stability of casting quality, production efficiency, and operational safety.
Widely used in mass-production foundries for automotive components, engine blocks & heads, pump & valve housings, construction machinery parts, the APL series is a key equipment for replacing manual or semi-automatic pouring and advancing toward "lights-out manufacturing".
Widely used in mass-production foundries for automotive components, engine blocks & heads, pump & valve housings, construction machinery parts, the APL series is a key equipment for replacing manual or semi-automatic pouring and advancing toward "lights-out manufacturing".
Core Functions
1. Precision Servo Tilting Control
High-torque servo motor with gearbox and encoder feedback enables continuous tilting from 0° to 90°, with angular accuracy of ±0.5°.
Programmable pouring profile (fast→slow→fast) adapts to various mold geometries, preventing sand erosion and air entrapment.
High-torque servo motor with gearbox and encoder feedback enables continuous tilting from 0° to 90°, with angular accuracy of ±0.5°.
Programmable pouring profile (fast→slow→fast) adapts to various mold geometries, preventing sand erosion and air entrapment.
2. Constant-Flow Intelligent Pouring
Integrated load cells + PLC closed-loop control monitor molten metal weight in real time, dynamically adjusting tilt speed to ensure pouring weight accuracy within ±0.8%.
Supports single ladle to multiple molds and multi-cavity molds with independent pour settings per mold.
3. Fully Automatic Operation & Smart Integration
Seamlessly integrates with molding line PLC, robots, gating positioning systems, and MES for fully automated cycle: automatic iron receiving, centering, pouring, returning, and empty ladle return.
Supports industrial protocols: PROFINET, ETHERNET/IP, MODBUS TCP.
4. Multi-Level Safety Protection
Anti-overturn mechanical lock: Automatically engages when idle.
Infrared temperature sensor: Confirms mold presence and detects overheating.
Emergency stop + tilt limit switches + overload protection: Triple hardware safety.
Audible/visual alarms + HMI fault diagnosis: Real-time alerts.
Main Technical Specifications | |||
Rated Capacity | 500 kg | 1,000 kg | 2,000 kg |
Max Tilt Angle | 90° | ||
Tilting Time | 8–15 s | 10–18 s | 12–20 s |
Pouring Accuracy | ≤±0.8% | ≤±0.8% | ≤±0.8% |
Control Mode | Manual / Semi-Auto / Full Auto (PLC/Robot) | Manual / Semi-Auto / Full Auto (PLC/Robot) | Manual / Semi-Auto / Full Auto (PLC/Robot) |
Drive Type | Servo Motor + Optional Hydraulic Assist | Servo Motor + Optional Hydraulic Assist | Servo Motor + Optional Hydraulic Assist |
Weighing System | High-precision load cell, IP68 rated | High-precision load cell, IP68 rated | High-precision load cell, IP68 rated |
Communication | PROFINET, ETHERNET/IP, MODBUS TCP | PROFINET, ETHERNET/IP, MODBUS TCP | PROFINET, ETHERNET/IP, MODBUS TCP |
Power Supply | 380V AC, 50Hz, 3-phase 4-wire | 380V AC, 50Hz, 3-phase 4-wire | 380V AC, 50Hz, 3-phase 4-wire |
Protection Rating | IP54 (cabinet), IP67 (sensors) | IP54 (cabinet), IP67 (sensors) | IP54 (cabinet), IP67 (sensors) |
Operating Temp | -10°C ~ +50°C (electrical) | -10°C ~ +50°C (electrical) | -10°C ~ +50°C (electrical) |
Key Advantages
High Pouring Accuracy, >30% Reduction in Scrap Rate
Precise weight control eliminates under-pouring and over-pouring, improving casting uniformity.
Precise weight control eliminates under-pouring and over-pouring, improving casting uniformity.
Increased Productivity, Stable Cycle Time
Pouring cycle ≤20 sec/ladle, compatible with molding lines up to 45 sec/cycle.
Safer Operation, Unmanned Pouring
Eliminates risks of high temperature and splashing—complies with ISO 12100.
Energy-Saving & Eco-Friendly
Reduced rework and lower temperature drop (≤20°C) save energy and material.
Easy Maintenance, Long Service Life
Modular design; refractory life ≥1,500 pours; mechanical life ≥10 years.
Typical Applications
Automotive engine block/head production lines
Pouring system for DISA, KW, Hüttner high-pressure lines
Mass production smart foundries for cast iron/steel
Replacement for manual or crane pouring—enabling "machine substitution"
Coordinated with robots for complex 3D pouring paths
Pouring system for DISA, KW, Hüttner high-pressure lines
Mass production smart foundries for cast iron/steel
Replacement for manual or crane pouring—enabling "machine substitution"
Coordinated with robots for complex 3D pouring paths
Company Profile
Qingdao Dingli Machinery Co., Ltd.
Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
Welcome to contact us~
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
Welcome to contact us~
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